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AELAB Overhead Stirrer Series OS-T40-Plus / OS-T60-Plus / OS-T400-Plus – High-Precision Laboratory Mixing Systems

The AELAB Overhead Stirrer Series (OS-T40-Plus / OS-T60-Plus / OS-T400-Plus) delivers precise, torque-stable, and high-capacity mixing for laboratory and industrial workflows. Equipped with brushless DC motors, LCD speed and torque displays, external temperature sensing, and intelligent speed regulation, these overhead stirrers ensure reliable performance across a wide viscosity range.
Modles : Overhead Stirrer Series – OS-T40-Plus / OS-T60-Plus / OS-T400-Plus
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The AELAB Overhead Stirrer Series (OS-T40-Plus / OS-T60-Plus / OS-T400-Plus) delivers powerful torque, intelligent speed control, and advanced safety features for reliable laboratory mixing. Designed for demanding research, QC, and industrial applications, these overhead stirrers ensure stable performance even with high-viscosity samples.

The overhead stirrer operates by transferring torque from a brushless DC motor to the stirring paddle, enabling controlled rotation in various container types. Using an intelligent speed-regulation system, the device automatically adjusts motor output according to viscosity changes, ensuring constant speed and stable mixing. The integrated temperature sensor monitors sample temperature in real time to support precise experimental conditions.

 

⚙️ Design & Construction

The AELAB OS-Plus series is constructed with a high-efficiency brushless DC motor that minimizes noise and provides long service life. Each model integrates an LCD display for real-time speed, torque, timing, and temperature indication. A secure paddle “through-the-top” design ensures safe and quick container replacement, while overload protection safeguards the motor and drive system. The instrument features forward/reverse rotation (OS-T40-Plus and OS-T60-Plus) and wide chuck compatibility from 0.5–10mm.

 

🔬 Working Principle / Testing Method

The system stabilizes stirring speed by continuously measuring torque and adjusting power output to compensate for changes in viscosity. Users may program timing (0min–99h59min), select rotation mode (forward, reverse, intermittent where applicable), and monitor temperature using the external probe (0–100°C). This closed-loop control mechanism enables high reproducibility in complex mixing workflows.

 

💡 Key Advantages

  • Stable speed regulation across wide viscosity ranges up to 100000mPa
  • Integrated torque feedback ensures reproducible mixing conditions
  • External temperature sensing supports controlled thermo-sensitive workflows
  • Brushless DC motor provides extended operational lifespan and low heat generation
  • LCD interface improves data visibility for GLP-compliant documentation
  • Forward/reverse mixing improves homogenization in complex matrices
  • Multiple safety features including overload display and accidental-operation lock

 

🔗 Connectivity & Integration

All models include RS485, USB, and Type-C data interfaces, allowing seamless integration with laboratory information systems, PC-based monitoring software, and automated data export. These connectivity options support GLP documentation and digital traceability requirements.

 

🧠 Model Insight

Model Specifications
OS-T40-Plus 30L capacity, 50–2200rpm, 40N·cm torque, 10000mPa·s viscosity, LCD, brushless DC motor
OS-T60-Plus 50L capacity, 50–2200rpm, 60N·cm torque, 50000mPa·s viscosity, LCD, brushless DC motor
OS-T400-Plus 100L capacity, dual-gear 10–400rpm / 50–2000rpm, 400N·cm torque, 100000mPa·s viscosity

 

🧪 Testing Applications

  • Chemical synthesis, polymer preparation, materials R&D
  • Biopharmaceutical sample processing and buffer preparation
  • Food and cosmetic formulation: creams, gels, slurries, emulsions
  • Environmental analysis and suspension preparation
  • High-viscosity industrial materials, pigments, adhesives
  • QC laboratories requiring torque-monitoring and repeatable mixing

 

Compliance & Quality Assurance

AELAB overhead stirrers adhere to international laboratory safety and performance standards. All models undergo rigorous calibration for torque, speed, and temperature accuracy, ensuring traceable, GLP-compliant performance in scientific and industrial environments.

Specifications :

Specifications OS-T40-Plus OS-T60-Plus OS-T400-Plus
Max. stirring quantity (H₂O) 30L 50L 100L
Speed range 50–2200rpm 50–2200rpm A gear: 10–400rpm;
B gear: 50–2000rpm
Time settings range 0min–99h59min 0min–99h59min 0min–99h59min
Max. torque 40N·cm 60N·cm 400N·cm
Viscosity max. 10000mPa·s 50000mPa·s 150000mPa·s
Motor type Brushless DC motor Brushless DC motor Brushless DC motor
Speed display LCD LCD LCD
Torque display LCD LCD LCD
Forward and reverse rotation Forward, reverse, intermittent mixing Forward, reverse, intermittent mixing -
Temperature display accuracy 0.1°C 0.1°C 0.1°C
External temperature sensor 0–100°C 0–100°C 0–100°C
Overload protection display LCD LCD LCD
Chuck clamp range diameter 0.5–10mm 0.5–10mm 0.5–10mm
Data interface RS485, Type-C, USB RS485, Type-C, USB RS485, Type-C, USB
Voltage, Frequency 100–240V, 50/60Hz 100–240V, 50/60Hz 100–240V, 50/60Hz
Motor input/output power 60W / 50W 120W / 100W 180W / 170W
Power 70W 130W 300W
Dimension (W×H×D) 90×240×227mm 90×240×227mm 101×270×264mm
Weight 3.5kg 3.5kg 5.2kg
Permissible ambient temperature and humidity 5–40°C, 80%RH 5–40°C, 80%RH 5–40°C, 80%RH
Specifications OS-T40-Plus OS-T60-Plus OS-T400-Plus
Max. stirring quantity (H₂O) 30L 50L 100L
Speed range 50–2200rpm 50–2200rpm A gear: 10–400rpm;
B gear: 50–2000rpm
Time settings range 0min–99h59min 0min–99h59min 0min–99h59min
Max. torque 40N·cm 60N·cm 400N·cm
Viscosity max. 10000mPa·s 50000mPa·s 150000mPa·s
Motor type Brushless DC motor Brushless DC motor Brushless DC motor
Speed display LCD LCD LCD
Torque display LCD LCD LCD
Forward and reverse rotation Forward, reverse, intermittent mixing Forward, reverse, intermittent mixing -
Temperature display accuracy 0.1°C 0.1°C 0.1°C
External temperature sensor 0–100°C 0–100°C 0–100°C
Overload protection display LCD LCD LCD
Chuck clamp range diameter 0.5–10mm 0.5–10mm 0.5–10mm
Data interface RS485, Type-C, USB RS485, Type-C, USB RS485, Type-C, USB
Voltage, Frequency 100–240V, 50/60Hz 100–240V, 50/60Hz 100–240V, 50/60Hz
Motor input/output power 60W / 50W 120W / 100W 180W / 170W
Power 70W 130W 300W
Dimension (W×H×D) 90×240×227mm 90×240×227mm 101×270×264mm
Weight 3.5kg 3.5kg 5.2kg
Permissible ambient temperature and humidity 5–40°C, 80%RH 5–40°C, 80%RH 5–40°C, 80%RH

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Frequently Asked Questions

1How does the AELAB Overhead Stirrer maintain constant speed under heavy load?
The system adjusts motor torque automatically using an intelligent feedback loop, ensuring stable rotation even when sample viscosity changes.
2Can it measure and control sample temperature?
Yes. The external temperature sensor (0–100°C) provides real-time temperature readings with 0.1°C accuracy.
3What safety features are included?
Safety lock, overload protection, malfunction buzzer, and automatic torque adjustment.
4Is it suitable for high-viscosity materials?
Absolutely. The OS-T400-Plus supports up to 100000 mPa·s, ideal for gels, creams, and polymers.
5Does it support data connectivity?
Yes, via USB, Type-C, and RS485, allowing integration with lab management systems.

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